A BRIEF HISTORY OF PRINTED GARMENT TECHNOLOGY FROM SILKWORMS TO DTG

For thousands of years, man has sought to enhance his image through colorful decorative clothing. Wikipedia states: “Screen printing is a form of stencilling [using a silk mesh] that first appeared in a recognizable form in China during the Song Dynasty (960–1279 AD).”

Virtually the same technology is still used today for mass-production runs of printed garments, using stencils and polyester meshes on giant octopus-shaped presses.

A modern manual screenprint octo-press.
A modern manual screenprint octo-press.

But surely, somewhere between silkworms, the Song Dynasty and Destiny’s Child, there’s been other methods developed for transferring ink designs to garments?

USCutter supports four alternatives for the decoration of fabrics, with each method having its upsides and limitations, and dependent on the style of ink printing you prefer.

SUBLIMATION:

Specially formulated inks, via application of heat and pressure, are chemically transferred from the printed media and infused into a polyester or polymer-coated substrate. Mugs, mousepads, and more can be decorated in photo-realistic detail. Unfortunately, these inks are not compatible with cotton or dark-colored fabrics. UNTIL NOW. Check out this video for a work-around using sublimated graphics and certain Siser heat transfer vinyl products to create bright vivid exotic textured graphics on cotton and dark colors.

Sublimated graphic on a contour cut glitter vinyl piece.
Sublimated graphic on a contour cut glitter vinyl piece.
Glitter texture and vibrant ink infused into the vinyl for long-lasting washability.
Vibrant sublimation ink infused into the glitter effect vinyl for long-lasting washability.

HEAT TRANSFER PAPER:

You CAN print on cotton and other fabrics, dark or light, with any inkjet or laser printer. Our popular line of Joto paper products allow you to transfer printed media directly onto the surface of the garment. The whole image, including the background, is transferred; this is not a problem on light fabrics, so the image doesn’t need to be cut or weeded. However, for images to be placed on dark fabrics, contour cutting and weeding is necessary to avoid transferring the white background.

PRINTABLE HEAT TRANSFER VINYL:

For solvent, eco-solvent, or latex printers, there is a wide array of different finishes, textures, effects, and other properties like stretchability for print-and-cut materials from vinyl manufacturers such as Siser and Hexis. These products function much like standard heat transfer vinyl, but allow you to show off your high-quality inks on custom garments of all kinds.

DIRECT TO GARMENT:

What if there was a way to print directly onto a cotton or cotton-poly blend t-shirt, dark or light, with no stencil, no masking, no cutting, no reversing, no backgrounds, no size limitations, no middlemen of any kind? It seems like a no-brainer. The Epson F2000 might be the most significant contribution to garment printing history since the silkworm. All the consistency and vividness of screen printing with high-quality Epson inks and white base layer for colored fabrics puts virtual warehouses of inventory at your fingertips minus the manual labor and inflexibility of stencil production.

In this enlightened age for garments, no matter what equipment you have running in your shop, USCutter has all the supplies, ink and media options, for you to put high-quality designs on fabrics of all kinds.

FROM KITSCHY KITCHEN SIGNS TO AN R2-D2 WRAPPED VW BUS: Creative Vinyl Applications From Around the Web

Whether you’re partial to Antiques Road Show or the Star Wars saga, there are plenty of ways to express your inner muse with vinyl.

This blog post from the SignCraft website shows you step-by-step how to use vinyl to stencil mask and subsequently distress a wooden sign to reproduce the look of a vintage painted country store signboard.

Finalproduct

And here’s another idea from the other side of space and time in a galaxy far far away. Printed vinyl wrap to dress up the modular-looking proletarian Volkswagen bus as the lovable robot R2-D2, using a Mimaki printer and CorelDraw software.

r2-d2-vw-bus-featured-590x330

Check out these sites for inspiration, and then think about sending us your own creations for a $50 credit toward your next purchase at USCutter! More details here

BTW, all the products you’d need from mask to printable vinyl, to squeegees, to do these and any other projects, are available through the USCutter site. Check out this rocking deal on a pack of 5 McKal squeegees for $1.99 available here!

The Sign-Maker’s Guide to the Galaxy: A Handy USCutter Infographic

Vinyl products can be seen everywhere, once you know what to look for. Stickers and decals on car windows and truck fleets, ads on work vans, signs and banners of all kinds, t-shirts and all sorts of apparel. Vinyl is low cost, easy to work with, and provides consistent professional results for all sorts of crafting and decorating projects.

It can’t be a secret what makes all these wonderful vinyl products possible. USCutter sells thousands of vinyl cutters each month, many to first-time users. Our typical new user has an idea for a product or project, did their homework, googled “vinyl cutter” or found us through Ebay.

But once the vinyl cutter arrives in the mail, it may not be abundantly clear how to start making wonderful things. DON’T PANIC! Everything starts with the vinyl cutter, it’s the star of the show. But there’s a whole supporting cast of loveable materials, and each one of the players has to work together to make the whole production possible.

This USCutter infographic [printable pdf] introduces all the major actors: choosing the correct vinyl, the right application tape, and cutting blade to make any project possible, especially ones you may not even have thought had anything to do with vinyl. It’s designed to answer the question: “What do I need to make…”

Etched glass window designs… Contour-cut digital graphics for stickers… Lettering or decals for interior wall decoration… Letters and textured decals for t-shirts… Long-term outdoor signs and banners…

Clues on how to approach any job.

Your vinyl cutter makes it all possible…