Posts by USCutter

That participation certificate you earned 30 years ago for the 3^rd Grade Talent Show is still hanging on your parents’ fridge. And, no offense to you personally, it’s probably aged a lot better than you have.

Thanks to the miracle of lamination.

Now you’re all grown up, running a successful printing business, and you’re looking to cement your legacy. You want your prints to be enjoyed in all their sharpness and shine for the next generation. You want to add ‘finishing’ to your suite of product offerings.

Lamination PRESERVES printed graphics, doubling their outdoor life, protecting them against fading caused by UV solar radiation, and erosion by the elements. Different overlaminates can also assist with color clarity and magnification, and even produce special effects, like add a metallic sheen. No one is arguing that lamination is a crucial component of your workflow, but bringing the equipment in-house can be a daunting and sobering thought.

First of all, there’s a few different styles. What’s the difference between cold lamination, heat assist cold lamination, and hot lamination, you wonder? And secondly, there’s the price. These are large sturdy hunks of machinery, which come in a crate, and require professional installation.

COLD LAMINATORS:

The most popular (and cheapest), these machines use rollers to apply pressure-sensitive films to your media as it’s being fed through. A must for vehicle wrap shops, who need lamination for any sort of durable long-term application, and who print on vinyl, which doesn’t react well to extremes of heat. Also good for printers with quick-drying inks like latex or aqueous, because these prints will be ready immediately for lamination, without the need of functionality provided by…

HEAT-ASSIST LAMINATORS:

These are a boon to printers who use solvent inks. Solvent inks permeate the surface of your media, leaving the pigment, and then evaporating as gas. This process can take 24 hours. If you wanted to cold laminate these prints, you’d have to wait until the ink was completely cured and dry, or risk air bubbles from outgassing, and a hazy effect particularly showing up on dark color backgrounds called ‘silvering’.

In these models, a heating element warms the top roller, accelerating the process of ink drying and outgassing, so that solvent prints can be processed with quicker turnaround (an hour or two vs. a day). Heat also helps to set the adhesive quicker.

HOT LAMINATORS:

These machines use special thermal films. Commonly used by schools, for high production, the equipment has a higher-start up cost, but you can achieve economies of scale with cheaper thermal laminate rolls. Not intended for certain heat-sensitive media, but excellent for applications like encapsulation and textured surfaces like UV prints.

Most laminators will laminate, encapsulate, and mount.

Laminating applies film to one side of a material; encapsulation applies to both sides with a border that must be trimmed; and mounting can be employed to press media onto a thicker substrate such as foamcore using a double-linered adhesive.

LAMINATION FILMS come in the same two classes as vinyl: calendered and cast. Calendered laminate is, similar to vinyl, more economical for short-term applications on flat surfaces. It has been stretched, and it has a memory so it will shrink back to its original dimensions over time. Cast overlaminate is more conformable around contours and will retain its shape for long-term use and protection.

“NEVER USE calendered laminate with cast vinyl. As it shrinks it will pull the vinyl with it,” said a wise llama one time, on the cusp of englightenment.

The type of laminate you will want to use is completely dependent upon the application. Oraguard 200 and Oraguard 215 at the lower end of the quality spectrum represent economy choices for protection of short-term promotional and indoor signage applications for 1 year, up to 5 year protection of outdoor signage. Oracal 290, a premium cast laminating film, is conformable and durable enough to protect vehicle wraps from the abuse of road and weather conditions for 8 years! Oraguard 250AS and 255AS even protect floor graphics from the wear and tear of foot traffic while providing an anti-slip surface (excellent for trade shows). Overlaminates also come in a range of finishes, same as vinyl, so be careful not to negate a gloss vinyl with a matte laminate.

As you can see, there are a range of things to consider when choosing a laminator. Also know, that USCutter has financing options available for this major capital equipment purchase.